{"id":20267,"date":"2023-02-07T22:32:15","date_gmt":"2023-02-07T21:32:15","guid":{"rendered":"https:\/\/sbsprocess.com\/?p=20267"},"modified":"2025-07-30T10:24:07","modified_gmt":"2025-07-30T08:24:07","slug":"birplast-industrial-research-to-advance-a-circular-model-in-the-plastic-value-chain","status":"publish","type":"post","link":"https:\/\/sbsprocess.com\/en\/birplast-industrial-research-to-advance-a-circular-model-in-the-plastic-value-chain\/","title":{"rendered":"BIRPLAST: Industrial Research to Advance a Circular Model in the Plastic Value Chain"},"content":{"rendered":"<p class=\"p1\">Twelve Basque companies, including <span class=\"s1\">Spouted Bed Solutions (SBS)<\/span>, are collaborating on <span class=\"s1\">BIRPLAST<\/span>, a strategic industrial research project funded by the <span class=\"s1\">HAZITEK 2022 programme<\/span>\u2014a business R&amp;D support initiative of the <span class=\"s1\">Basque Government\u2019s Department of Economic Development, Sustainability and Environment<\/span>.<\/p>\n<p><!--more--><\/p>\n<blockquote>\n<p class=\"p1\">BIRPLAST<span class=\"s1\"> is focused on developing improved processes for obtaining <\/span>circular raw materials<span class=\"s1\"> from the <\/span>thermochemical recycling of complex plastic waste<span class=\"s1\">.<\/span><\/p>\n<\/blockquote>\n<p class=\"p1\"><span class=\"s1\">Its goal is to <\/span>develop technologies capable of producing lower-carbon fuels and products<span class=\"s1\">, while promoting <\/span>plastic waste valorisation through circular economy approaches<span class=\"s1\">.<\/span><\/p>\n<p class=\"p3\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sbsprocess.com\/wp-content\/uploads\/2023\/02\/Cartel-HAZITEK-300x211.png\" alt=\"\" width=\"300\" height=\"211\" class=\"alignright wp-image-19971 size-medium\" srcset=\"https:\/\/sbsprocess.com\/wp-content\/uploads\/2023\/02\/Cartel-HAZITEK-300x211.png 300w, https:\/\/sbsprocess.com\/wp-content\/uploads\/2023\/02\/Cartel-HAZITEK-1024x719.png 1024w, https:\/\/sbsprocess.com\/wp-content\/uploads\/2023\/02\/Cartel-HAZITEK-768x539.png 768w, https:\/\/sbsprocess.com\/wp-content\/uploads\/2023\/02\/Cartel-HAZITEK.png 1124w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/>According to the latest data from <span class=\"s2\">Plastics Europe<\/span>, <strong>29.5 million tonnes of post-consumer plastic waste<\/strong> were collected in Europe (EU27+3) in 2020. Of this amount, <span class=\"s2\">42% was used for energy recovery<\/span>, <span class=\"s2\">35% was recycled<\/span>, and <span class=\"s2\">23% went to landfills<\/span>. Plastic recycling is a top priority within the <span class=\"s2\">European Green Deal<\/span>, which aims to transition toward a <span class=\"s2\">green and circular European market<\/span>. Achieving these objectives will require investment and innovation to develop new business models\u2014among them, reaching a <span class=\"s2\">55% plastic packaging recycling rate by 2030<\/span>. Currently, <span class=\"s2\">only 10% of plastic used in European industry is recycled<\/span> (about 5.5 million tonnes), showing significant room for improvement.<\/p>\n<p class=\"p1\">This waste stream is also a priority in the <strong>Basque Country\u2019s Circular Economy Strategy 2030<\/strong> and the new Basque Waste Prevention and Management Plan 2030, which aim to activate new value chains through recycling and waste recovery processes. The goal is to increase the use of recycled raw materials by 30% (currently, the Basque industry imports 77% of its raw materials), boost <strong>company revenues up to 10 billion euros<\/strong> through more circular products, create <strong>3,000 new jobs<\/strong>, and <strong>reduce carbon emissions linked to consumption by 26%<\/strong>. In the Basque Country, approximately 640,000 tons of complex plastic waste are generated annually that could be used to produce new raw materials, but currently lack a material recovery route.<\/p>\n<p><strong>Project Objectives<\/strong><\/p>\n<p class=\"p3\">The main objective of BIRPLAST is to generate a solid knowledge base for the development of improved <span class=\"s2\">thermochemical recycling processes<\/span> for <span class=\"s2\">complex plastic waste<\/span>, which is typically generated during the treatment of other waste streams\u2014such as <span class=\"s2\">light packaging (LWP)<\/span>, <span class=\"s2\">end-of-life vehicles (ELV)<\/span>, and <span class=\"s2\">waste electrical and electronic equipment (WEEE)<\/span>. Due to their complex composition and characteristics, these plastic streams are difficult to recycle with current technologies, resulting in significantly lower reuse rates compared to other materials like paper, glass, or metals. This represents a <span class=\"s2\">potential source of raw materials that current recycling processes cannot yet fully exploit<\/span>.<\/p>\n<p class=\"p3\"><strong>BIRPLAST aims to transform these waste fractions into <span class=\"s2\">new plastics (Plastic2Plastic)<\/span> and <span class=\"s2\">high-value chemical products (Plastic2Chemicals)<\/span>, ensuring that these materials remain within a circular system, replacing non-renewable raw materials in industry.<\/strong><\/p>\n<p><strong>Key Research Areas in Thermochemical Recycling of Complex Plastics<\/strong><\/p>\n<p class=\"p3\">BIRPLAST seeks to contribute to these strategic goals while <span class=\"s2\">generating competitive advantages<\/span> for its consortium members through the following industrial research lines:<\/p>\n<ul>\n<li class=\"p1\"><span class=\"s1\">Enhancement of <b>advanced pre-treatment and separation processes<\/b><\/span>, incorporating drying technologies and combined optical and robotic systems supported by machine learning algorithms.<\/li>\n<li class=\"p1\"><span class=\"s1\">Improved<b> thermochemical valorisation processes<\/b><\/span>, based on <span class=\"s1\">pyrolysis, gasification, and solvolysis<\/span>, including product quality control and development of advanced purification techniques.<\/li>\n<li class=\"p1\"><span class=\"s1\"><b>Validation of circular raw material<\/b><strong>s<\/strong><\/span><strong> obtained through these processes<\/strong>\u2014such as polyols, oils, syngas, and polymers\u2014<strong>for the production of new plastics and other high-value products<\/strong>.<\/li>\n<li class=\"p1\">Assessment of the technical, economic, and scalability potential<span class=\"s1\"> of the proposed solutions.<\/span><\/li>\n<\/ul>\n<p class=\"p1\">The project includes industrial research into 25 new processes, 26 new products, and 12 developments with potential for patenting. The expected outcomes of the project are:<\/p>\n<ul>\n<li class=\"p1\">Recovery of <span class=\"s1\">\u20ac12.4 million\/year<\/span> in material resources from high-plastic-content waste.<\/li>\n<li class=\"p1\"><span class=\"s1\">Development of <\/span>technological solutions to valorise up to 500,000 tonnes\/year<span class=\"s1\"> of complex plastic waste.<\/span><\/li>\n<li class=\"p1\">Improved efficiency in separation and sorting processes (targeting a <span class=\"s1\">10% increase<\/span> over current performance), optimised for pyrolysis and gasification.<\/li>\n<\/ul>\n<p class=\"p1\"><span class=\"s1\">The technologies developed in BIRPLAST will make it possible to produce <\/span>lower-carbon products<span class=\"s1\"> and support <\/span>plastic waste valorisation through circular processes<span class=\"s1\">. This represents a major step toward <\/span>integrating the waste-to-product value chain<span class=\"s1\">, contributing to both <\/span>climate neutrality<span class=\"s1\"> and the <\/span>Sustainable Development Goals (SDGs)<span class=\"s1\"> set out in <\/span>Agenda 2030<span class=\"s1\">.<\/span><\/p>\n<p><strong>Project Consortium<\/strong><\/p>\n<p class=\"p3\">The consortium is led by <span class=\"s2\">SENER<\/span> and composed of 12 partners: PETRONOR, TRADEBE, EIFORSA, GLOBAL FACTOR, FIDEGAS, ROBOKIDE, ROTOBASQUE, SBS, SADER, SENER, TRIENEKENS<span class=\"s1\">, and <\/span>ZORROZA GESTI\u00d3N<span class=\"s1\">. <\/span>The project also receives support from three members of the <span class=\"s2\">Basque Science and Technology Network<\/span>: <span class=\"s2\">GAIKER, TECNALIA<\/span>, and <span class=\"s2\">ACLIMA<\/span> (Basque Environment Cluster).<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Twelve Basque companies, including Spouted Bed Solutions (SBS), are collaborating on BIRPLAST, a strategic industrial research project funded by the HAZITEK 2022 programme\u2014a business R&amp;D support initiative of the Basque Government\u2019s Department of Economic Development, Sustainability and Environment.<\/p>\n","protected":false},"author":16,"featured_media":19971,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[108,98],"tags":[],"class_list":["post-20267","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-waste-valorisation-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>BIRPLAST: Thermochemical Recycling of Plastic Waste<\/title>\n<meta name=\"description\" content=\"SBS joins BIRPLAST, an industrial research project to develop advanced thermochemical recycling technologies for complex plastic waste 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